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Water Air Waste Energy
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Water
Our mission is to continually reduce the amount of water needed to produce one car. We also try to keep the water that leaves the factory to burden the environment, but rather, to find further use for it. The dewatered sludge is incorporated into building materials for example. Having our own wastewater treatment plant contributes to our reputation as a Green Factory. Rainwater is gathered by our secured emergency rainwater drainage into a retention tank, waste water from the kitchens before being discharged is passed through a grease-trap.
Water consumption (m3/car) -
Air
We are decreasing the quantity of substances discharged into the air by using modern technology, in which we essentially use paints, varnishes and other products with a minimum concentration of undesirable substances. We only use water-based paints for cataphoresis in the paint shop (ecological way of painting). For technological processes where the use of organic solvents is still necessary, we have introduced an ingenious system of recycling for them at TPCA.
VOC (g/m2) -
Waste
No direct landfilling. This is the main principle and objective in the area of waste management. A prerequisite for this is the correct sorting of waste, which is commonplace at TPCA today. This is the only way to ensure the continued use of the waste that result from manufacturing activities at TPCA. The most commonly recycled material is scrap metal from which steelworks produce steel but also plastic, from which new plastic products arise.
Waste (kg/car) -
Energy
Operation at TPCA belongs to one of the most economical in terms of consumption of electricity, gas and water within the EU. No solid fuel is burned here. For a maximum reduction in energy consumption, we use the latest technology. ESCO teams also play a significant role. These specialized groups of maintenance workers are engaged in projects that result in significant energy savings. All these go beyond their working agenda, with zero investment costs.
Energy consumption (kWh/car)
We are green factory
At TPCA, environmental protection is a part of our production system and everyday life at the factory:
OUR PRODUCTION IS ENVIRONMENTALLY FRIENDLY
We do not waste energy sources, we minimize losses and waste, recycle used material and introduce considerate manufacturing technology.
OUR PEOPLE ARE RESPONSIBLE
Protecting the environment starts with each one of us: we sort waste, save paper and energy, responsibly care for the environment.
OUR CARS ARE ECONOMICAL
Our cars are characterized by a high proportion of recyclable parts, low weight and thus lower power consumption, cost-efficient and powerful engines with effective catalysts.
Green factory in facts
- environmental Management ISO 14001:2004 certified 3.1.2006
- custom wastewater treatment plant
- no direct landfill waste
- installation of chimney dampers in paint shop and soundproof walls on roof air conditioning units
- the number of volatile organic compounds emitted below the prescribed limits
- recycling of waste solvents
- waste heat usage - recovery
- voluntary activities of our employees:
- 16 ESCO team implemented projects leading to saving 10 225 MWh of natural gas
- 1 490 MWh of electricity and 2 613 t CO2
- 500 enviro kaizens (employee improvement suggestions)
- nearly 100 implemented quality circle projects
- average of 500 employees annually involved in activities during the Green Month (for example cycling to work, collecting electronic waste, etc.)